Novelis

Novelis's $5 billion plant in Bay Minette, Alabama, will recycle aluminum and roll it into sheet for beverage cans, cars and other products. It is the first new U.S. plant to combine aluminum recycling and rolling in more than 40 years, with capacity to produce 600,000 metric tons of rolled aluminum a year. In October 2026, the plant produced its first coil on the cold mill as equipment testing and startup continued. Novelis expects commercial shipments to begin between April and June 2027. The project was announced in May 2022 at an estimated $2.5 billion; that estimate rose to $4.1 billion in 2024 and about $5 billion by late 2025. These are successive estimates for the same plant.

Investment
approximately$5.00B
Permanent jobs announced
1,000
Status
Under Construction
Expected opening
Q2 2027
Why this project qualifies

With approximately $5 billion in facility-specific investment and 1,000 permanent operating jobs announced, this project clears both of AFT's qualifying thresholds ($100 million in facility-specific investment OR 100 permanent operating jobs). It is also confirmed by official public sources and involves a physical manufacturing facility in the United States.

View full methodology →
Why it matters

The aluminum & other metals context.

Facilities that smelt, refine, recycle, roll, extrude, or cast nonferrous metals, including aluminum, copper, titanium, and nickel alloys. Iron and steel remain in Steel. Critical-mineral processing and battery-specific materials follow their dedicated category rules.

Project record

At a glance

Company
Novelis
Industry
Aluminum & Other Metals
Location
Bay Minette, Alabama
Investment
Approximately $5.00B
Permanent jobs announced
1,000
Status
Under Construction
Announced
May 11, 2022
Opening timeline
Novelis produced its first coil on the cold mill in October 2026 while the plant is being commissioned. Commercial shipments are expected to begin in Q2 2027, pending customer qualification.
Added to tracker
Jul 24, 2026
Sources

Official references

Cite this project

American Factory Tracker. "Novelis, Bay Minette, AL." https://americanfactorytracker.com/projects/novelis-bay-minette. Accessed November 4, 2026.

Please also cite the original sources listed above for underlying figures.

Back to the tracker/projects/novelis-bay-minette

Follow America's Industrial Growth

New industrial projects, permanent manufacturing jobs, and progress across the country, delivered in the AFT Briefing, our free newsletter.

GET THE AFT BRIEFING